Bolt Force Equation:
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Bolt force is the axial force generated in a bolt when torque is applied during tightening. It's crucial for ensuring proper joint clamping force and preventing bolt failure or loosening.
The calculator uses the bolt force equation:
Where:
Explanation: The equation accounts for both the thread geometry (pitch) and friction effects in converting torque to axial force.
Details: Proper bolt force ensures joint integrity, prevents leakage, and maintains structural stability. Under-tightening can lead to joint separation while over-tightening may cause bolt failure.
Tips: Enter torque in N-m, pitch in meters, friction coefficient (typically 0.1-0.2 for steel), and radius in meters. All values must be positive.
Q1: What is typical friction coefficient for bolts?
A: For steel bolts, 0.12-0.18 is common. Higher for dry or rough surfaces, lower for lubricated threads.
Q2: How does pitch affect bolt force?
A: Finer pitch (smaller distance between threads) generates more axial force for the same torque.
Q3: What is the effective radius?
A: Typically the average of thread root and crest radii, often approximated as half the nominal diameter.
Q4: Why is friction important in bolt tightening?
A: Friction consumes 90% or more of applied torque. Small changes in friction can dramatically affect achieved bolt force.
Q5: Are there limitations to this calculation?
A: This is a simplified model. Actual force may vary due to surface finish, lubrication, thread form, and tightening speed.